50-80 T/H Tower Type Full Automatic Dry Mortar Production Line With Weighing Batching System

01Overview of the Tower Type Design

MG-T80 is designed for buyers who need a continuous output of 50-80 tons per hour with a compact workshop footprint of 1000-1200 m². All main silos (sand, cement, filler, additives) sit on the top platform of a bolted steel tower of 20-25 m height, so every material is weighed and discharged by gravity. Compared with a horizontal layout, the tower type saves one complete bucket elevator and 2-3 screw conveyors, which means less wear, less power consumption and far less dust on site.

The plant runs fully automatically from a PLC and touch screen: formula selection, aggregate and cement weighing (±1%), additive micro weighing, mixing time, discharge and packing weight are all preset and stored, so different mortar formulas can be switched in minutes by unskilled operators.

02Key Advantages

03Technical Parameters

04System Composition

1. Bolted steel silos. Sand, cement, filler and additive silos with level indicators, air breaking pads, pressure safety valves and top dust collectors. Material is fed by tanker or by hopper with screw conveyor.

2. Automatic weighing batching section. Each material has its own scale hopper and pneumatic gate. The PLC weighs coarse and fine aggregate with two-speed feeding to reach ±1% accuracy, and micro additives on a separate 0.5% scale.

3. 10000L twin shaft paddle mixer. Wide paddle rotor, 3-5 min mixing cycle, air cylinder discharge door, high chrome wear liners, grease lubrication points outside the mixing chamber.

4. Finished product hopper and packing machines. Buffer hopper under the mixer feeds two automatic valve mouth packers, each with its own weighing controller and dust suction hood. Bag weight 15-50 kg adjustable during running.

5. PLC control room. One operator runs batching, mixing, packing and dust collection from the touch screen. Production records, formula library and alarm history are stored and exportable.

6. Air compressor and dedusting system. Central 0.8 m³/min air supply for cylinders and pulse valves; pulse jet filters on all dust points.

05Working Process

1. 1. Raw sand, cement and filler are delivered by tanker or bucket elevator into the tower top silos.
2. 2. The PLC selects the stored formula and starts the weighing sequence: aggregate - cement - filler - micro additives.
3. 3. Weighed materials discharge by gravity into the 10000L twin shaft paddle mixer.
4. 4. Dry mixing runs for 3-5 minutes; the discharge door opens and the batch falls into the finished product hopper.
5. 5. Two valve mouth packers fill 15-50 kg bags automatically with dust extraction; bags go to the pallet or truck.
6. 6. Pulse jet dust collectors clean the air and return collected powder to the process — no material loss.

06Applications

One plant, many formulas: by changing the stored recipe, the same line produces ceramic tile adhesive, interior and exterior wall putty, skim coat, gypsum based plaster and specialty repair mortars — the fastest way to cover several market segments with one investment.

07Factory Pictures

08Service and Support

MG Industrial has manufactured dry mortar plants since 2002 and has delivered equipment to more than 8000 customers in over 60 countries. For this tower type line we provide: customized layout drawing based on your workshop drawing, foundation drawing, container loading plan, overseas installation and commissioning by our engineers, operator training, formula support, 12 month warranty and lifetime spare parts supply with 48 hour response.

09FAQ