60T/H Automatic Dry Mix Mortar Plant PLC Control Bulk Tanker Loading Robot Palletizer For Large Tile Adhesive Factory

60T/H Automatic Dry Mix Mortar Plant with Bulk Tanker Loading and Robot Palletizer

Large capacity turnkey dry mix plant for tile adhesive, wall putty and masonry mortar factories

1. Description of the 60T/H automatic dry mix mortar plant

The MG 60T/H automatic dry mix mortar plant is a heavy duty turnkey line designed for manufacturers who need continuous high volume output of bagged and bulk dry mortar. Raw sand is fed into the drying drum, screened and lifted to the storage silos, then weighed by electronic load cells and discharged into a twin shaft paddle mixer. The finished mix is delivered to the packing area for valve bag or open mouth bag filling, or diverted to the bulk tanker loading spout for loose delivery to construction sites.

Every weighing, mixing and packing cycle is managed by the PLC control cabinet with a touch screen HMI. Recipes for tile adhesive, wall putty, skim coat, masonry mortar and plaster are stored in the system and can be switched within minutes, which makes the line suitable for factories running several SKUs per shift.

2. Technical parameters

3. Key features

• Bulk and bagged output on one line. The plant can fill 25 kg or 40 kg bags and simultaneously load bulk tankers, so producers can serve both retail distributors and ready mix concrete or plastering contractors.
• Robot palletizing. An integrated six axis robot stacks bags on wooden or plastic pallets and wraps them with stretch film, cutting two manual handling positions per shift.
• High accuracy dosing for speciality mortars. A dedicated 0.2% accuracy additive dosing screw handles cellulose , redispersible polymer powder and starch , which is essential for consistent tile adhesive and self levelling compound quality.
• Low dust operation. Negative pressure is maintained on all transfer points and the packing spouts, and all filters are connected to one pulse jet collector.
• Energy saving drying. Three pass rotary sand dryer with waste heat recovery reduces fuel consumption by 15-20% compared with single pass dryers.
• Recipe management. The PLC stores up to 100 formulations and logs every batch for traceability.

4. Applications

Tile adhesive, tile grout, wall putty, skim coat, gypsum plaster, masonry mortar, plastering mortar, waterproof mortar, thermal insulation mortar and floor screed. The line is also used for dry mix concrete, anchorage mortar and repair mortar.

5. Turnkey service

1. Site planning, material flow design and foundation drawings within 7 working days after deposit.
2. Machine production, pre assembly and trial run in our factory before shipment.
3. Sea worthy packing in 5 to 7 containers, with complete spare parts kit.
4. Engineer dispatch for mechanical and electrical installation, commissioning and operator training.
5. Mortar formulation support from our laboratory, including tile adhesive C1 and C2 formulas.
6. 12 months warranty, lifetime technical support and spare parts at factory price.

6. FAQ

Q: What is the difference between this 60T/H plant and a 30T/H plant?
A: The 60T/H line uses a 4 m3 twin shaft mixer, a larger three pass dryer and dual packing lines, and it adds bulk tanker loading and robot palletizing. Output per shift roughly doubles while labour cost per ton drops about 30%.

Q: Can the plant run on local sand with high moisture?
A: Yes. The three pass dryer handles sand with moisture up to 8%, and the finished sand is screened and cooled before storage.

Q: How long is the delivery time?
A: 35 to 45 working days for the standard configuration, plus 20 to 30 days for sea freight depending on the destination port.

Q: Do you provide the mortar formula?
A: Yes, our laboratory provides starting formulas for tile adhesive, wall putty and skim coat, and we adjust them to the local cement and sand.

Please send us your capacity target, bag size and mortar type, and we will prepare a layout drawing and quotation within 24 hours.

7. Project gallery

Below are project photos of MG dry mix mortar plants supplied to customers. The layout and configuration are adjusted to each order.