Long Lifetime Automatic Dry Mix Powder Mortar Mixing Plant Wall Putty Skim Coat Tile Adhesive Making Machine

Long Lifetime Automatic Dry Mix Powder Mortar Mixing Plant Wall Putty Skim Coat Tile Adhesive Making Machine

1. Description of Automatic Dry Mix Powder Mortar Mixing Plant.

The automatic dry mix powder mortar plant is a production line used to produce dry mix mortar. Commonly used dry mortar mixing plant for sale types include station layout, stepped layout, tower layout, etc. The general process is to lift all pre-processed raw materials to the top of the raw material silo, rely on the weight of the raw materials themselves to naturally flow out of the silo, and become the final product after weighing, batching, mixing, packaging and other processes. The entire production process of dry mortar mixing plant for sale is completed under the operation of modern microcomputer control system. The operator only needs to specify the type and quantity of the product, and all other operations are automatically completed by the control system without manual intervention. The entire dry mortar mixing plant for sale equipment adopts closed production system equipment, and the site is clean and free of dust pollution, ensuring the health of workers. The dry mortar mixing plant for sale equipment has a modular structure, the production capacity can be connected with the market development, the batching accuracy is high, the use is flexible, and is easy to expand.

The complete set of equipment is controlled by PLC automatic control system in real time, with high degree of automation management and friendly working environment. and latest management system applied in automatic control, improved the man-friendly operation and automatic in large extent.

2. Product Configuration of Automatic Dry Mix Powder Mortar Mixing Plant.

1, Raw Material Storage Silo:

The silo is used to store dry building raw material powder, such as sand, cement, fly ash, slag, calcium carbonate powder and so on. MG standard silos will equips level regulars, air breaking device, e-dust collector, pressure safety valve and complete set of assemble accessories. When material feeding air breaking device can help air exhausting from silo inside, e-dust collector clear the dust on the top; Level regulars can detect the maximum and minimum of material in hopper, so that to remind people feed material timely; Safety valve is to prevent material discharge easily. Material can discharge quickly when it works with screw conveyor.

Model: 50T, 60T, 100T, 150T, 200T, etc
Material: Q235A
Thickness: 3mm, 4mm
Diaimeter: Φ3000mm,3500mm,4000mm,etc
Support leg: Φ273mm

2, Bucket elevator.

This is a vertical lifting device. Lifting height can reach 20-35m, with high efficient lifting speed and large transport capacity, bucket elevator is widely to used to lifting all kinds of powder or granular material. There are belt type bucket elevator and chain type bucket elevator two kinds for customer choice. Chain bucket elevator can be lift heat material and capacity is higher, lifting height is higher.

Motor: 4kw, 5kw, 7.5kw, etc
Height: Customrized
Bucket Size: 230*130*120mm
Bucket thickness: 3mm
Material: Q235A
Maintain platform: 1600*1600mm

3, Automatic weighing system.

This is an automatic batching system that greatly saves manpower and material resources. Machine around equips three S-type sensors, which can get exact value when machine running. Input the weight of each raw materials accordingly to the formulation, high precision, reduce weighing error,save labor cost, improve the output.

Volume:2m³, 3m³, 4m³, 6m³, 10m³
Dimensions:2000*1500*1900mm
Support Leg:120mm Channel
Thickness: 3mm
Material: Q235A
Motor:7.5kw

4, Twin shaft agravic paddle mixer.

This twin shaft paddle mixer have the characters of high mixing speed, high uniformity, less power consumption. Materials with large differences in physical properties such as specific gravity, particle size, and shape do not easily segregate when mixed in the mixer. The material discharge is by pneumatic control, material can be discharged within 3-5 seconds.

Mixing Capacity:2m³, 3m³, 4m³, 6m³, 10m³
Mixing speed: 3-5 minutes per batch
Wallboard: 10mm Q235A
Principal axis: Φ108×10mm Q235A
Paddles: 32*12mm
Material: cast steel
Motor: 18kw, 22kw, 30kw, 37kw

5, Automatic packing machine.

The packing machine use computerized metering devices provides accurate weighing, stable performance and simple operation. And equipped with dust mouth, truly environmentally friendly production. Packing machine is PLC control, more intelligent. It can equip with bag belt conveyor and robot palletizer work.

Packing Accuracy: >98%
Weighing Range: 10-50 kg/bags
Packing Speed: 4-6s/bag
Air Pressure Demend: 0.4 Mpa
Bag Materials: valve type Paper/PP/Plastic
Motor: 3kw

6, Pulse dust collector.

The Impulse dust collector is mainly designed for dry mortar machine dust collecting, it equip pulse solenoid valve and can realize automatic dust remove. This dust collector is compact in structure, convenient in maintenance, which has the characteristics of large ash removal kinetic energy and high ash removal efficiency. It use special fabric filter dust, well dust collect. Fans,Cloth cylinder and filter assembly as one, can shorten the wind mesh simplify workmanship process.

Model:MG5, MG12, MG24, MG36, MG48, etc
Size:1100*700*3100mm
Thickness:3mm
Material: Q235A
Connecting bag: Ф133×1130mm

7. Air compressor machine.

This screw type air compressor equip Inverter screw host, use good quality copper motor, high efficiency and low noise, equip precise air filter, Industrial grade oil water separator, High accuracy oil filter, high speed heat dissipation system, use import electrical apparatus element, sound insulation cotton. It also equip Air dryer, air storage tank, high precision filter to make sure provide good quality air to the machines.

Model: 2.4m³
Motor: 15kw
Air pressure: 0.8Mpa
Air tank: 1m³

8, Control cabinet.

PLC control system with characters of High degree of intelligence, automatic control from the Raw material storage silo, screw conveyor, weighing of ingredients to the mixing, packaging and full control of the complete set dry mortar plant, Intelligent and easy operation.

Voltage: Customrized
Electric components: CHNT
PLC: Touch screen

3. Working Principle of Automatic Dry Mix Powder Mortar Mixing Plant.

Our automatic dry mix powder mortar mixing plant include Electric control cabinet; Cement silo, Weighing system; Feeding hopper; Impulse dust collector; Bucket elevator; Premix tank; Twin shaft agravic mixer; Finished product holding tank; Automatic packaging machine; Air compresser.

When the automatic dry mix powder mortar mixing plant works,firstly,different kinds of raw material will be transported into the silos by bucket elevator or pump truck,secondly,different kinds of raw material will be conveyed from the raw material silo to the automatic weighing scale in the ratio of formula by screw conveyor,thirdly,the premix raw material will be lifted into the premix hopper by bucket elevator,fourthly,the premix material will get into the twin shaft paddle mixer and be mixed uniformly,fifthly,the mixed material will get into the automatic packing machine and be packed,finally,the packed bag will be conveyed to next process by the belt conveyor.

4. Raw Materials of Automatic Dry Mix Powder Mortar Mixing Plant.

5. Application of Automatic Dry Mix Powder Mortar Mixing Plant.

6. Our company.

Zhengzhou MG Industrial Co,.Ltd,one of the leading manufacturers of building material equipment in China,always provides the customers from all over the world with professional efficient solutions to high quality machine,formula technology and special additives for more than 20 years.

The main products of the company include dry mortar plant,thermal insulation mortar production line,sand dryer,screw ribbon mixer machine, twin shaft paddle mixer machine,impulse dust collector,automatic packing machine,and so on.

MG products have been widely used in more than 1000 building materials enterprises in China,and exported to more than 70 countries ,such as Canada,Russia,Korea,Malaysia,the United Arab Emirates,Argentina,Chile, Ecuador,Morocco,South Africa,Nigeria,etc.

2. Can you provide formula of different kind of dry mortar?
A: Yes,we can, we have been professional dry mortar production equipment supplier for more than 20 years, we have many customers all over the world, and we are very experienced in dry mortar production field, we are an executive member of Chinese private Technology Promotion Committee and building materials Experts Association, we can provide all kinds of best formula for our customers.

3. What is the guarantee of the equipment?
A: 12 months, with in this period we provide you technical services for free.

4. What is your business model? Trading company or factory?
A: We are a factory with our own mechanical design engineers and project design engineers, all our machinery are manufactured by ourselves.
We can provide customized solution design according to customer needs, and full-process services such as early project communication, scheme design, equipment selection, equipment production, site planning, equipment layout, transportation and delivery, installation and commissioning.

5. Do you provide after-sale service?
A: Yes. The warranty period of our machines is 12 months, and we have a professional after-sale service team to promptly and thoroughly solve your problems.

6. Do you provide equipment operation training?
A: Yes. All of our engineers have passports. We can send experienced engineers to the customer's site to guide equipment installation, debug the production line until it is put into production, we will also provide installation instructions, layout drawings, assembly drawings, etc. If the customer has his own engineer, he can install the equipment according to the installation steps drawings we provide, and we can also guide the installation with online videos.

7. How is the quality of your products?
A: Our machines are manufactured strictly according to national and international standards, and we can assemble and test all the equipment and pack them carefully before delivery. We have export to lots of countries around the world, such as Australia, Malaysia, India, Indonesia, Vietnam, etc. You can rest assured with the quality absolutely.