15T/H EPS Thermal Insulation Mortar Dry Mix Production Line With Lightweight Aggregate Batching

15T/H EPS Thermal Insulation Mortar Dry Mix Production Line

EPS bead mortar and other lightweight insulation mortars are sensitive to mechanical shear. If the bead is crushed during mixing, the bulk density rises and the thermal performance drops. This production line is therefore built around a low shear ribbon mixer and a gentle bead dosing section.

Main System Composition

• Bead storage hopper with adjustable gate and volumetric belt dosing
• Powder batching section for cement, sand and redispersible polymer additive
• 3 m3 horizontal ribbon mixer with low shear paddle, full discharge door
• Bucket elevator and finished product hopper
• Open mouth bag packing machine with dust collection hood
• PLC control cabinet with recipe storage and batch counter

Technical Parameters

Design Points For Insulation Mortar

The ribbon mixer runs at a low shaft speed, so the bead is coated by the powder instead of being hit by a fast paddle. The discharge door opens across the full length of the trough, which avoids the material segregation that happens in a small center outlet.

The bead dosing gate is adjustable in millimetres and locked by a counter nut, so the operator can fine tune the bead volume ratio after a density test on the finished bag.

Applications

External wall insulation mortar, lightweight plastering mortar, lightweight floor screed, perlite and vermiculite based fireproof mortar.

Product Pictures

15T/H insulation mortar production line

Bead storage hopper and volumetric dosing belt

3 m3 horizontal ribbon mixer with low shear paddle

Powder batching and load cell weighing section

PLC control cabinet with recipe storage

Open mouth bag packing machine for 20-40 kg bags

Bucket elevator and finished product hopper

Dust collection hood at the packing point

Tell us your target density per cubic metre and the bead size you use, and we will confirm the dosing range and mixing time for your recipe.