10-30 T/Hour Dry Mix Mortar Plant with Automatic Feeding and Packing and Twin Shaft Mixer

Dry Mix Mortar is one of the most versatile materials used in modern construction industry. It serves multiple purposes including laying bricks and masonry blocks, coating buildings as renders and skim coats, and fixing tiles. Modern construction industries demand improved building materials, and dry mix mortar is produced in specialized factories with dedicated batching and blending facilities through highly-controlled processes.

Dry mix mortar consists of mixed raw materials in dry form, combining sand, cement, minerals, and functional additives in precise proportions. This mixing process is typically conducted by specialized dry mortar mixing equipment. Based on application, dry mix mortar falls into three main categories: colored powder coating, adhesive materials, and road or ground repair and hardening materials.

MG Dry Mix Mortar Plant is a comprehensive equipment system designed to mix dried sand, cement, thickening powder, fly ash, and other functional additives according to specific recipes. The plant produces bagged or bulk dry mortar that can be applied directly after proportional mixing with water and stirring.

The non-gravity mixer operates on the principle of mixing materials in air countercurrent. Double shaft paddles installed inside the drum rotate in opposite directions. Each paddle features scientifically calculated separation distances and angle degrees. When materials are thrown into the air current by rotating paddles, non-gravity force is instantaneously generated, throwing materials to opposite areas.

The space between twin shafts forms a fluidized non-gravity area with air eddy currents, while an air flowing layer forms in the bottom drum section. This creates three-dimensional compound motions, enabling even, rapid, and circular mixing in all aspects.

• Aggregates storage bins, powder materials silos
• Screw conveyors, weighing scales
• Bucket elevators
• Full automatic batching system
• Pre-mixing bin
• Mixer (installed with triaxial mixing vanes)
• Finished products storage bins
• Packaging system (open gate/valve-gate type packing machine)
• Dust removal system (impulse type)
• Control system to inspect powder materials level
• Steel frame, platform, ladder stand, barrier
• Main control system
• Air compressor system: central air compressor
• Gas phase equilibrium system
• Bulk materials storage system: finished mixture tanks, bulk machine
• Drying system
• Alarm system

• Magnificent appearance, excellent quality, high productivity, and accurate mortar proportioning
• Centralized control system for easy operation
• Available in tower type, self-tower type, and series type configurations based on workshop area requirements (500-5000m²)
• Comprehensive one-stop service from design to installation according to specific customer requirements

MG automatic dry mortar plant produces various dry mortars including:

• Bonding Mortar: Masonry mortar, wall and floor tile adhesive mortar, anchorage mortar
• Decoration Mortar: Decorative plaster, inner and outer wall putty, colorful decoration mortar
• Protection Mortar: Water-proof mortar, anti-corrosion mortar, self-leveling mortar, wear resistance mortar, thermal insulation mortar, sound insulation mortar, repair mortar, mildewproof mortar, shielding mortar

• 24-hour response to all inquiries
• Assistance with first construction scheme preparation and foundation drawing supply
• Overseas installation, technical exchange, and operator training
• Long-term supply of spare and accessory parts at favorable prices
• Original, authentic spare parts available from stock, shipped via DHL, EMS, Fedex, or air for fastest delivery
• Comprehensive quality inspection system including installation captain evaluation, spot QA engineer inspection, and service engineer inspection