High Speed Mixing Dry Powder Mortar Production Line
Product Overview
Voltage Customized Dry Powder Mortar Production Line for wall putty, plaster, sand, cement mixing, and ceramic tile adhesive glue making.
The dry mix powder mortar production line is an automatic powder mixing equipment featuring a combination of twin-shaft mixer and batching system. This configuration fully utilizes the advantages of both systems, offering simple and convenient operation. The system displays Chinese and English menus with simulated device status and audible/visual alarms. With minimal button operation, the entire work process is managed through computer control.
Working Principle
The production process follows these sequential steps:
- Raw materials are transported into silos via bucket elevator or pump truck
- Materials are conveyed from silos to automatic weighing scales according to formula ratios using screw conveyors
- Premixed materials are lifted into premix hoppers by bucket elevators
- Materials enter twin-shaft paddle mixers for uniform mixing
- Mixed materials are transferred to automatic packing machines for packaging
- Packaged bags are conveyed to next processes via belt conveyors
Raw Materials
Main Materials
Sand, cement, gypsum, fly ash, limestone, calcium ash, vitrified micro bubbles
Additives
HPMC, citric acid, reinforcing agents
Applications
Bonding Mortar
Masonry mortar, wall and floor tile glue mortar, ceramic tile adhesive mortar, tile joint mortar, anchorage mortar
Decoration Mortar
Decorative plaster mortar, inner and outer wall putty mortar, skim coat mortar, colorful decoration mortar
Protection Mortar
Water-proof mortar, anti-corrosion mortar, self-leveling mortar, wear resistance mortar, thermal insulation mortar, sound insulation mortar, repair mortar, anti-crack mortar, mildew-proof mortar, shielding mortar
Technical Parameters
| Model |
Capacity |
Equipment Height |
Total Power |
Workers Required |
Workshop Required |
| 2000L Mixer |
10-12T/H |
8-10m |
80-90KW |
2-3 Person |
500-600m² |
| 3000L Mixer |
15-20T/H |
10-14m |
90-100KW |
3-4 Person |
600-800m² |
| 4000L Mixer |
20-30T/H |
10-14m |
100-120KW |
3-4 Person |
600-800m² |
| 6000L Mixer |
30-50T/H |
15-20m |
100-120KW |
3-4 Person |
800-1000m² |
| 10000L Mixer |
50-80T/H |
20-25m |
120-150KW |
3-4 Person |
1000-1200m² |
Product Components
Raw Material Storage Silo
Designed for storing dry building raw material powders including sand, cement, fly ash, slag, and calcium carbonate powder. Standard silos include level regulators, air breaking devices, dust collectors, pressure safety valves, and complete assembly accessories. Features ensure efficient material feeding, dust control, and safe operation.
Bucket Elevator
Vertical lifting device with heights reaching 20-35m. Available in belt type and chain type configurations, with chain elevators capable of handling heated materials and offering higher capacity and lifting heights.
Automatic Weighing System
Automated batching system with three S-type sensors for precise measurement. Allows input of raw material weights according to formulations, ensuring high precision while reducing errors and labor costs.
Twin Shaft Agravic Paddle Mixer
Features high mixing speed, excellent uniformity, and low power consumption. Effectively mixes materials with varying physical properties without segregation. Pneumatic-controlled discharge completes within 3-5 seconds.
Automatic Packing Machine
Computerized metering devices provide accurate weighing with stable performance. PLC-controlled system with dust collection mouth for environmentally friendly production. Compatible with bag belt conveyors and robot palletizers.
Pulse Dust Collector
Specifically designed for dry mortar machine dust collection. Features pulse solenoid valves for automatic dust removal, compact structure, easy maintenance, and high efficiency. Uses specialized fabric filters for optimal dust collection.
Control Cabinet
PLC control system providing intelligent automation from raw material storage through mixing and packaging. Offers comprehensive control of the complete dry mortar plant with user-friendly operation.
Manufacturer Profile
Zhengzhou MG Industrial Co., Ltd. is a leading manufacturer of building material equipment in China, providing professional, efficient solutions for high-quality machinery, formula technology, and special additives for over 20 years.
Main products include dry mortar plants, thermal insulation mortar production lines, sand dryers, powder blending machines, impulse dust collectors, automatic packing machines, and related equipment.
MG products are widely used in more than 1,000 building materials enterprises across China and exported to over 50 countries including Canada, Russia, Korea, Malaysia, United Arab Emirates, Argentina, Chile, Ecuador, Morocco, South Africa, and Nigeria.
The company is committed to working with partners for mutual development and creating excellence in the industry.
Frequently Asked Questions
What is your business model? Trading company or factory?
We are a factory with our own mechanical design engineers and project design engineers. All machinery is manufactured in-house. We provide customized solution design and full-process services including project communication, scheme design, equipment selection, production, site planning, transportation, installation, and commissioning.
How many workers are needed to operate the equipment?
Our 3-4 t/h simple dry mortar production line and 4-6 t/h improved line require 2-3 workers. Our 6-8 t/h semiautomatic and 10-50 t/h automatic production lines require 3-4 workers.
Can you provide formulas for different types of dry mortar?
Yes. With over 20 years of experience in dry mortar production equipment, we serve customers worldwide. As executive members of Chinese private Technology Promotion Committee and Building Materials Experts Association, we provide optimal formulas for various applications.
How long is the warranty?
12 months warranty with free technical services during this period.
What kind of products can this production line make?
Our automatic dry mortar mixing plants can produce all types of dry mortar including inner and outer wall putty, plaster, skim coat, ceramic tile adhesive, tile grout, masonry mortar, and related products.
Can you install the dry mortar plant in my country?
Yes. Our engineers have passports and we can send experienced personnel to customer sites for installation guidance, debugging, and production setup. We provide comprehensive installation documentation including instructions, layout drawings, and assembly drawings. For customers with their own engineers, we offer online video guidance for installation.
If you are interested in our dry mortar production line, please feel free to send us an inquiry or leave your contact information.
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