Automatic PLC Dry Mix Powder Mortar Production Line
Product Overview
The automatic dry mix powder mortar plant is a sophisticated powder mixing system that combines twin-shaft mixer technology with an advanced batching system. This integrated solution maximizes efficiency while maintaining simple operation through intuitive Chinese and English menu interfaces. The system features comprehensive status monitoring with audible and visual alarms, enabling complete computer-controlled operation with minimal manual intervention.
Technical Specifications
| Model |
Capacity |
Equipment Height |
Total Power |
Workers Required |
Workshop Area |
| 2000L Mixer |
10-12T/H |
8-10m |
80-90KW |
2-3 Person |
500-600m² |
| 3000L Mixer |
15-20T/H |
10-14m |
90-100KW |
3-4 Person |
600-800m² |
| 4000L Mixer |
20-30T/H |
10-14m |
100-120KW |
3-4 Person |
600-800m² |
| 6000L Mixer |
30-50T/H |
15-20m |
100-120KW |
3-4 Person |
800-1000m² |
| 10000L Mixer |
50-80T/H |
20-25m |
120-150KW |
3-4 Person |
1000-1200m² |
Key Components
- Raw Material Storage Silo: Designed for storing dry building materials including sand, cement, fly ash, slag, and calcium carbonate powder. Equipped with level regulators, air breaking devices, dust collectors, and safety valves for optimal material handling.
- Bucket Elevator: Vertical lifting device capable of reaching 20-35m heights with high efficiency. Available in belt and chain types, with chain elevators suitable for heated materials and higher capacities.
- Automatic Weighing System: Precision batching system with S-type sensors for accurate measurement, reducing weighing errors and labor costs while improving output quality.
- Twin Shaft Agravic Paddle Mixer: High-speed mixing technology ensuring uniform blending with minimal power consumption. Features pneumatic discharge control for rapid 3-5 second material evacuation.
- Automatic Packing Machine: Computerized metering system with PLC control for precise weighing and environmentally friendly operation. Compatible with belt conveyors and robotic palletizers.
- Pulse Dust Collector: Compact dust collection system with automatic dust removal capabilities, featuring high-efficiency fabric filters and integrated fan assemblies.
- Control Cabinet: Advanced PLC control system providing intelligent automation from raw material storage through mixing, packaging, and complete plant management.
Working Process
The automated production process begins with raw material transportation into storage silos via bucket elevators or pump trucks. Materials are then conveyed from silos to automatic weighing scales according to precise formulations using screw conveyors. Premixed materials are elevated into premix hoppers before entering twin-shaft paddle mixers for uniform blending. Finally, mixed materials are packaged through automatic packing machines and conveyed to subsequent processing stages via belt conveyors.
Raw Materials
Applications
Frequently Asked Questions
What is the capacity of your automatic dry mortar mixing plant?
We offer dry mortar mixing plants with capacities ranging from 3-50T/H, and we can customize production lines to meet specific requirements.
Can you provide formulas for different types of dry mortar?
Yes, with over 20 years of experience in dry mortar production equipment and membership in Chinese building materials associations, we provide optimal formulas for various applications.
What is the equipment guarantee?
12-month warranty with complimentary technical services during this period.
What is your business model? Trading company or factory?
We operate as a factory with dedicated mechanical and project design engineers, offering customized solutions from project communication through installation and commissioning.
Do you provide after-sale service?
Yes, we maintain a professional after-sales team to promptly address any issues, supported by our 12-month equipment warranty.
Do you provide equipment operation training?
Yes, we provide comprehensive training through experienced engineers on-site, along with detailed installation instructions, drawings, and online video guidance.
For more information about our dry mortar production lines, please contact us with your inquiry or provide your contact details for further discussion.
Your message must be between 20-3,000 characters!
