High Speed Dosing Dry Powder Mortar Production Line
Complete automated manufacturing plant for wall putty, plaster, and tile adhesive production with advanced PLC control systems.
Automatic Dry Mix Powder Mortar Production Line
This tower-type full automatic dry mortar mixing production line significantly reduces material conveying time, improves production efficiency, and reduces energy consumption. The mixing system utilizes 4-10m³ large-capacity high-efficiency plough mixers or twin shafts agravic mixers with short mixing cycles. Production capacity ranges from 10-50 tons/hour.
The complete equipment set is controlled by a real-time PLC automatic control system, providing high automation management and optimal working environment. Advanced management systems enhance user-friendly operation and automation capabilities.
Key Advantages
- High degree of intelligence with automated batching, weighing, feeding, mixing, and packaging
- Tower layout structure reduces transmission distance and increases production efficiency
- Plough mixer or twin shafts agravic mixer ensures high mixing uniformity
- Materials with significant differences in physical properties maintain consistency without segregation
Production Line Specifications
| Model |
Capacity |
Equipment Height |
Total Power |
Workers Required |
Workshop Required |
| 2000L Mixer |
10-12T/H |
8-10m |
80-90KW |
2-3 Person |
500-600m² |
| 3000L Mixer |
15-20T/H |
10-14m |
90-100KW |
3-4 Person |
600-800m² |
| 4000L Mixer |
20-30T/H |
10-14m |
100-120KW |
3-4 Person |
600-800m² |
| 6000L Mixer |
30-50T/H |
15-20m |
100-120KW |
3-4 Person |
800-1000m² |
| 10000L Mixer |
50-80T/H |
20-25m |
120-150KW |
3-4 Person |
1000-1200m² |
System Components
Raw Material Storage Silo
Designed for storing dry building raw materials including sand, cement, fly ash, slag, and calcium carbonate powder. Standard silos include level regulators, air breaking devices, dust collectors, pressure safety valves, and complete assembly accessories.
Bucket Elevator
Vertical lifting device with heights reaching 20-35m. Available in belt type and chain type configurations, with chain elevators capable of handling heated materials and offering higher capacity and lifting height.
Automatic Weighing System
Automated batching system with three S-type sensors for precise measurement. Reduces weighing errors, saves labor costs, and improves output through high-precision formulation control.
Twin Shaft Agravic Paddle Mixer
Features high mixing speed, excellent uniformity, and low power consumption. Pneumatic control enables material discharge within 3-5 seconds while preventing material segregation.
Automatic Packing Machine
Computerized metering devices provide accurate weighing with stable performance. PLC-controlled system with dust collection mouth for environmentally friendly production. Compatible with bag belt conveyors and robot palletizers.
Pulse Dust Collector
Compact design with pulse solenoid valves for automatic dust removal. Features large ash removal kinetic energy, high efficiency, and specialized fabric filter for optimal dust collection.
Air Compressor Machine
Screw-type compressor with inverter screw host, high-quality copper motor, and precision filtration systems. Includes air dryer, storage tank, and high-precision filters for quality air supply.
Control Cabinet
PLC control system providing intelligent automation from raw material storage through mixing, packaging, and complete plant control with user-friendly operation.
Working Principle
Our automatic dry mix powder mortar mixing plant includes electric control cabinet, cement silo, weighing system, feeding hopper, impulse dust collector, bucket elevator, premix tank, twin shaft agravic mixer, finished product holding tank, automatic packaging machine, and air compressor.
Operation Process:
- Raw materials are transported into silos via bucket elevator or pump truck
- Materials are conveyed from silos to automatic weighing scale according to formula ratios using screw conveyors
- Premixed materials are lifted into premix hopper by bucket elevator
- Materials enter twin shaft paddle mixer for uniform mixing
- Mixed materials proceed to automatic packing machine for packaging
- Packaged bags are conveyed to next process via belt conveyor
Raw Materials
Company Profile
Zhengzhou MG Industrial Co., LTD has been dedicated to the dry mortar powder industry for 20 years, establishing itself as one of China's leading manufacturers of building material equipment.
We provide comprehensive one-stop solutions including customer site planning, equipment configuration, installation, commissioning, formula technology, and chemical support.
Product Range: dry mortar mixers, dry mortar plants, thermal insulation mortar plants, tile adhesive mortar plants, sand dryers, powder blending machines, impulse dust collectors, automatic packing machines, conveying equipment, robot palletizing equipment, and dry mortar machine accessories.
Quality Assurance: Advanced processing equipment including laser cutting and numerical control machines. Over 30 technology patents with ISO9001:2008 Certification, CE Certification, and Intellectual Property System certification.
Global Reach: Products used by over 2000 building materials enterprises in China and exported to more than 90 countries worldwide including England, Canada, Australia, Russia, Korea, Malaysia, UAE, Saudi Arabia, Argentina, Chile, Ecuador, Morocco, South Africa, Senegal, Kenya, and Somalia.
Custom Solutions: We develop reasonable, practical, and efficient solutions tailored to each customer's specific requirements including investment costs, site conditions, material characteristics, and product formulas.
Frequently Asked Questions
What products can this production line make?
Our automatic dry mortar production line can manufacture various dry mortars including wall putty, plaster, skim coat, ceramic tile adhesive, and related products.
What precautions should be taken when using ceramic tile adhesive?
- Ensure thorough mixing using electric mixers to maintain uniformity due to high adhesiveness
- Implement protective measures to prevent tile detachment, especially during rainy conditions
Do you have your own factory?
Yes, we operate our own factory located in Zhengzhou City, Henan Province, China. We maintain long-term relationships with raw material suppliers to ensure competitive pricing.
What is the total cost to start an automatic plant?
Costs vary based on specific requirements. We provide design services and budget assessments to deliver competitive pricing and quality products. Installation includes senior engineers and translators for setup and operation.
How many workers are needed to operate the production line?
Typically 2-4 workers are sufficient for complete operation.
What is the equipment guarantee period?
12 months guarantee period with free spare parts and services during this time.
If you are interested in our dry mortar production line, please feel free to send us an inquiry or leave your contact number.
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