10-50 T / H Dry Mix Powder Mortar Production Line Wall Putty Skim Coat Mixer Tile Adhesive Mixing Machine
1. Description of Automatic Dry Mix Powder Mortar Mixing Plant.
This Full Automatic Dry Mortar Mixing Production Line adopts tower type, greatly reduces the material conveying time, improves production efficiency and reduces energy consumption. According to the production requirements, the mixing system can use 4-10m3 large-capacity high-efficiency Plough mixer or Twin Shafts Agravic mixer within short mixing time. The complete full automatic dry mortar mixing production line output can reach 10-50tons/hour.
The complete set of equipment is controlled by PLC automatic control system in real time, with high degree of automation management and friendly working environment. and latest management system applied in automatic control, improved the man-friendly operation and automatic in large extent.
The advantages of MG Automatic dry mortar mixing equipment.
1, A high degree of intelligence. It is controlled by the control system and realizes automatic automation of automatic
batching,automatic weighing, automatic feeding, automatic mixing and automatic packaging.
2, The use of tower layout structure, shorten the transmission distance and increase production efficiency.
3. The use of a Plough mixer or Twin Shafts Agravic mixer has high mixing uniformity, and materials with large differences in physical
properties such as specific gravity, particle size and shape do not easily segregate when mixed in the mixer.
2. Product Configuration of Automatic Dry Mix Powder Mortar Mixing Plant.
| Model |
Capacity |
Equipment height |
Total power |
Worker required |
Workshop required |
| 2000L Mixer |
10-12T/H |
8-10m |
80-90KW |
2-3 Person |
500-600m2 |
| 3000L Mixer |
15-20T/H |
10-14m |
90-100KW |
3-4 Person |
600-800m2 |
| 4000L Mixer |
20-30T/H |
10-14m |
100-120KW |
3-4 Person |
600-800m2 |
| 6000L Mixer |
30-50T/H |
15-20m |
100-120KW |
3-4 Person |
800-1000m2 |
| 10000L Mixer |
50-80T/H |
20-25m |
120-150KW |
3-4 Person |
1000-1200m2 |
1, Raw Material Storage Silo:
The silo is used to store dry building raw material powder, such as sand, cement, fly ash, slag, calcium carbonate powder and so on. MG standard silos will equips level regulars, air breaking device, e-dust collector, pressure safety valve and complete set of assemble accessories. When material feeding air breaking device can help air exhausting from silo inside, e-dust collector clear the dust on the top; Level regulars can detect the maximum and minimum of material in hopper, so that to remind people feed material timely; Safety valve is to prevent material discharge easily. Material can discharge quickly when it works with screw conveyor.
Model: 50T, 60T, 100T, 150T, 200T, etc
Material: Q235A
Thickness: 3mm, 4mm
Diaimeter: Φ3000mm,3500mm,4000mm,etc
Support leg: Φ273mm
2, Bucket elevator.
This is a vertical lifting device. Lifting height can reach 20-35m, with high efficient lifting speed and large transport capacity, bucket elevator is widely to used to lifting all kinds of powder or granular material. There are belt type bucket elevator and chain type bucket elevator two kinds for customer choice. Chain bucket elevator can be lift heat material and capacity is higher, lifting height is higher.
Motor: 4kw, 5kw, 7.5kw, etc
Height: Customrized
Bucket Size: 230*130*120mm
Bucket thickness: 3mm
Material: Q235A
Maintain platform: 1600*1600mm
3, Automatic weighing system.
This is an automatic batching system that greatly saves manpower and material resources. Machine around equips three S-type sensors, which can get exact value when machine running. Input the weight of each raw materials accordingly to the formulation, high precision, reduce weighing error,save labor cost, improve the output.
Volume:2m³, 3m³, 4m³, 6m³, 10m³
Dimensions:2000*1500*1900mm
Support Leg:120mm Channel
Thickness: 3mm
Material: Q235A
Motor:7.5kw
4, Twin shaft agravic paddle mixer.
This twin shaft paddle mixer have the characters of high mixing speed, high uniformity, less power consumption. Materials with large differences in physical properties such as specific gravity, particle size, and shape do not easily segregate when mixed in the mixer. The material discharge is by pneumatic control, material can be discharged within 3-5 seconds.
Mixing Capacity:2m³, 3m³, 4m³, 6m³, 10m³
Mixing speed: 3-5 minutes per batch
Wallboard: 10mm Q235A
Principal axis: Φ108×10mm Q235A
Paddles: 32*12mm
Material: cast steel
Motor: 18kw, 22kw, 30kw, 37kw
5, Automatic packing machine.
The packing machine use computerized metering devices provides accurate weighing, stable performance and simple operation. And equipped with dust mouth, truly environmentally friendly production. Packing machine is PLC control, more intelligent. It can equip with bag belt conveyor and robot palletizer work.
Packing Accuracy: >98%
Weighing Range: 10-50 kg/bags
Packing Speed: 4-6s/bag
Air Pressure Demend: 0.4 Mpa
Bag Materials: valve type Paper/PP/Plastic
Motor: 3kw
6, Pulse dust collector.
The Impulse dust collector is mainly designed for dry mortar machine dust collecting, it equip pulse solenoid valve and can realize automatic dust remove. This dust collector is compact in structure, convenient in maintenance, which has the characteristics of large ash removal kinetic energy and high ash removal efficiency. It use special fabric filter dust, well dust collect. Fans,Cloth cylinder and filter assembly as one, can shorten the wind mesh simplify workmanship process.
Model:MG5, MG12, MG24, MG36, MG48, etc
Size:1100*700*3100mm
Thickness:3mm
Material: Q235A
Connecting bag: Ф133×1130mm
7. Air compressor machine.
This screw type air compressor equip Inverter screw host, use good quality copper motor, high efficiency and low noise, equip precise air filter, Industrial grade oil water separator, High accuracy oil filter, high speed heat dissipation system, use import electrical apparatus element, sound insulation cotton. It also equip Air dryer, air storage tank, high precision filter to make sure provide good quality air to the machines.
Model: 2.4m³
Motor: 15kw
Air pressure: 0.8Mpa
Air tank: 1m³
8, Control cabinet.
PLC control system with characters of High degree of intelligence, automatic control from the Raw material storage silo, screw conveyor, weighing of ingredients to the mixing, packaging and full control of the complete set dry mortar plant, Intelligent and easy operation.
Voltage: Customrized
Electric components: CHNT
PLC: Touch screen
3. Working Principle of Automatic Dry Mix Powder Mortar Mixing Plant.
Our automatic dry mix powder mortar mixing plant include Electric control cabinet; Cement silo, Weighing system; Feeding hopper; Impulse dust collector; Bucket elevator; Premix tank; Twin shaft agravic mixer; Finished product holding tank; Automatic packaging machine; Air compresser.
When the automatic dry mix powder mortar mixing plant works,firstly,different kinds of raw material will be transported into the silos by bucket elevator or pump truck,secondly,different kinds of raw material will be conveyed from the raw material silo to the automatic weighing scale in the ratio of formula by screw conveyor,thirdly,the premix raw material will be lifted into the premix hopper by bucket elevator,fourthly,the premix material will get into the twin shaft paddle mixer and be mixed uniformly,fifthly,the mixed material will get into the automatic packing machine and be packed,finally,the packed bag will be conveyed to next process by the belt conveyor.
4. Raw Materials of Automatic Dry Mix Powder Mortar Mixing Plant.
5. Application of Automatic Dry Mix Powder Mortar Mixing Plant.
6. Our company.
Zhengzhou MG Industrial Co., LTD has dedicated in dry mortar powder industry for 20 years.
one of the leading manufacturers of building material equipment in China.
We provide one-stop solutions to the customers from all over the world, including customer site planning, equipment configuration, site installation and commissioning to formula technology and chemicals.
The main products of the company includes dry mortar mixers, dry mortar plant, thermal insulation mortar plant, tile adhesive mortar plant, sand dryer, powder blending machine, impulse dust collector, automatic packing machine, conveying equipment, robot palletizing equipment, and other dry mortar machine accessories.
Now our company has introduced a series of advanced processing equipment, such as laser cutting and numerical control machine. In addition, we have obtained over 30 technology patents and passed ISO9001:2008 Certification, CE Certification and Intellectual property system certification.
MG products have been widely used in more than 2000 building materials enterprises in China, and exported to more than 90 countries all over the world, such as England, Canada, Australia, Russia, Korea, Malaysia, the United Arab Emirates, Saudi Arabia, Argentina, Chile, Ecuador, Morocco, South Africa, Senegal, Kenya, Somalia , etc.
According to the actual situation of each customer (investment costs, site conditions, material characteristics, product formula, etc.), the company can customize a set of reasonable, practical and efficient solutions for customers.
Zhengzhou MG will be willing to work with you to seek mutual development.
7. FAQ
1.What product can this production line make?
Our automatic dry mortar production line can make all kinds of dry mortar,such as wall putty,plaster,skim coat,ceramic tile adhesive,and so on.
2.What is the attentions we should pay when we use ceramic tile adhesive?
1).Because the adhesiveness of the tile adhesive is very large, it is necessary to pay attention to stirring evenly when using it.It is best to use an electric mixer for stirring, which can better ensure the uniformity of the tile adhesive.
2).When using tile adhesive, pay attention to protective treatment to avoid the phenomenon of tiles falling off, especially in rainy days, do not directly contact with tile adhesive to avoid reducing the adhesiveness of tiles.
3.Do you have your own factory?
We have our own factory. Located in Zhengzhou City, Henan Province, China, welcome to visit our factory.
In addition, we have long-term cooperative relationships with some excellent raw material suppliers to ensure that the prices of the products we supply are lower than other foreign trade companies.
4.What is the total cost if you start one automatic plant?
It depends on your requirements. But we can provide design services and budget assessments according to your needs. Besides, we believe that you will get the most competitive price and the best quality products. 3. In terms of installation: After reaching an agreement, we will send senior engineers and English translators to your country to install and operate the machine.
5.How many workers will need to operate the whole production line?
Usually 2-4 workers are enough to operate the machine.
6.How long is the guarantee period of your equipment?
12 months, during this period, we will provide you with spare parts and services for free.
7.What is the capacity of your dry mortar production line?
Usually, the production capacity of the dry mortar mixing equipment we supply is 3-30t/h as required by you, but we can also customize the dry mortar equipment according to your capacity requirements.
8. What is the area needed for the automatic dry mortar plant?
The area required for this dry mortar mixing equipment is usually 100-300 square meters.
9. What is the difference between automatic dry mortar mixing equipment and semi-automatic dry mortar mixing equipment?
1) In terms of price: more and cheaper semi-automatic dry mortar mixing equipment.
2) Silo: The automatic dry mortar mixing equipment is equipped with a silo.
3) Operators: The semi-automatic dry mortar mixing equipment requires 2-3 people to feed materials.
If you are interested to our dry mortar production line, please feel free to send us inquiry or leave your contact number for us.
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