The latest design dry mix powder mortar plant is an automatic powder mixing equipment. The proposed mixing station consisting of a combination of a twin-shaft mixer and a batching system can fully utilize the advantages of the batching system and the mixer. The operation is simple and convenient. The Chinese and English menus show that the status of each device is simulated and displayed with an audible and visual alarm. When working at the mixing station, after only a small number of buttons are operated, the entire work process is transferred to the computer control.
1. Working Principle of Dry Mix Powder Mortar Manufacturing Plant.
When the dry powder mortar mixing plant works, firstly, different kinds of raw material will be transported into the silos by bucket elevator or pump truck, secondly, different kinds of raw material will be conveyed from the raw material silo to the automatic weighing scale in the ratio of formula by screw conveyor, thirdly, the premix raw material will be lifted into the premix hopper by bucket elevator, fourthly, the premix material will get into the twin shaft paddle mixer and be mixed uniformly, fifthly, the mixed material will get into the automatic packing machine and be packed, finally, the packed bag will be conveyed to next process by the belt conveyor.
2. Advantages of Dry Mix Powder Mortar Manufacturing Plant.
1, A high degree of intelligence. It is controlled by the PLC control system and realizes automatic automation of automatic feeding, automatic batching, automatic weighing, automatic conveying, automatic mixing, automatic packaging and automatic pallatizing.
2, The ingredients are accurate, can automatically calculate the dosage of every ingredient and automatically weighing.
3, The use of tower layout structure, shorten the transportation distance and raise production efficiency.
4. The use of a biaxial mixer(twin shaft mixer) has high mixing uniformity, and materials with large differences in physical properties such as specific gravity, particle size and shape do not easily segregate when mixed in the mixer.
3. Raw Materials of Dry Mix Powder Mortar Manufacturing Plant.
Main material: sand, cement, gypsum, fly ash, limestone, calcium ash, vitrified micro bubbles, etc.
Additives: HPMC, citric acid, reinforcing agent, etc.
4. Application of Dry Mix Powder Mortar Manufacturing Plant.
Bonding mortar: Masonry mortar, wall and floor tile glue mortar, ceramic tile adhesive mortar, tile joint mortar, anchorage mortar etc.
Decoration mortar: Decorative plaster mortar, inner and outer wall putty mortar, skim coat mortar, colorful decoration mortar etc.
Protection mortar: Water-proof mortar, anti-corrosion mortar, self level mortar, wear resistance mortar, thermal insulation mortar, sound insulation mortar, repair mortar, anti-crack mortar, mildew-proof mortar, shielding mortar etc.
5. Parameter of Dry Mix Powder Mortar Manufacturing Plant.
| Model |
Capacity |
Equipment height |
Total power |
Worker required |
Workshop required |
| 2000L Mixer |
10-12T/H |
8-10m |
80-90KW |
2-3 Person |
500-600m2 |
| 3000L Mixer |
15-20T/H |
10-14m |
90-100KW |
3-4 Person |
600-800m2 |
| 4000L Mixer |
20-30T/H |
10-14m |
100-120KW |
3-4 Person |
600-800m2 |
| 6000L Mixer |
30-50T/H |
15-20m |
100-120KW |
3-4 Person |
800-1000m2 |
| 10000L Mixer |
50-80T/H |
20-25m |
120-150KW |
3-4 Person |
1000-1200m2 |
6. Product Details of Dry Mix Powder Mortar Manufacturing Plant.
1. Raw Material Storage Silo:
The silo is used to store dry building raw material powder, such as sand, cement, fly ash, slag, calcium carbonate powder and so on. MG standard silos will equips level regulars, air breaking device, e-dust collector, pressure safety valve and complete set of assemble accessories. When material feeding air breaking device can help air exhausting from silo inside, e-dust collector clear the dust on the top; Level regulars can detect the maximum and minimum of material in hopper, so that to remind people feed material timely; Safety valve is to prevent material discharge easily. Material can discharge quickly when it works with screw conveyor.
2. Bucket elevator.
This is a vertical lifting device. Lifting height can reach 20-35m, with high efficient lifting speed and large transport capacity, bucket elevator is widely to used to lifting all kinds of powder or granular material. There are belt type bucket elevator and chain type bucket elevator two kinds for customer choice. Chain bucket elevator can be lift heat material and capacity is higher, lifting height is higher.
3. Automatic weighing system.
This is an automatic batching system that greatly saves manpower and material resources. Machine around equips three S-type sensors, which can get exact value when machine running. Input the weight of each raw materials accordingly to the formulation, high precision, reduce weighing error,save labor cost, improve the output.
4. Twin shaft agravic paddle mixer.
This twin shaft paddle mixer have the characters of high mixing speed, high uniformity, less power consumption. Materials with large differences in physical properties such as specific gravity, particle size, and shape do not easily segregate when mixed in the mixer. The material discharge is by pneumatic control, material can be discharged within 3-5 seconds.
5. Automatic packing machine.
The packing machine use computerized metering devices provides accurate weighing, stable performance and simple operation. And equipped with dust mouth, truly environmentally friendly production. Packing machine is PLC control, more intelligent. It can equip with bag belt conveyor and robot palletizer work.
6. Pulse dust collector.
The Impulse dust collector is mainly designed for dry mortar machine dust collecting, it equip pulse solenoid valve and can realize automatic dust remove. This dust collector is compact in structure, convenient in maintenance, which has the characteristics of large ash removal kinetic energy and high ash removal efficiency. It use special fabric filter dust, well dust collect. Fans,Cloth cylinder and filter assembly as one, can shorten the wind mesh simplify workmanship process.
7. Control cabinet.
PLC control system with characters of High degree of intelligence, automatic control from the Raw material storage silo, screw conveyor, weighing of ingredients to the mixing, packaging and full control of the complete set dry mortar plant, Intelligent and easy operation.
7. Our Services.
Pre-sale service
1) Once got your inquiry, we will reply to you in 24 hours;
2) High quantity and quantity assured;
3)Favorable price as we are manufacturer;
4) Provide professional technical and project; solutions online or by telephone ;
5) Well-trained and experienced staff to answer all your inquiries in fluent English and Russia;
6)OEM & ODM is welcomed. OEM brand is available;
7)Assist clients to prepare for the first construction scheme and supply foundation drawing.
After-sale service
1) Assist clients to prepare for the first construction scheme and supply foundation drawing.
2)Oversea installation and provide technical exchange, train client to operate the machine.
3) Supply spared and accessory parts at favorable price for long-term.
4)Spare part are original, authentic, good quality.
5)They can be available from stock, and sent to clients, immediately by sea, guarantee clients to receive it in shortest time.
6) Providing following up after-sale service.
8. FAQ
1. What product can this production line make?
A: Our automatic dry mortar production line can make all kinds of dry mortar, such as wall putty, plaster, gypsum mortar, cement mortar, skim coat, ceramic tile adhesive, tile glue, tile grout, tile joint, and so on.
2. How is the quality of your products?
A: Our machines are manufactured strictly according to national and international standards, and we can assemble and test all the equipment and pack them carefully before delivery. We have export to lots of countries around the world, such as Australia, Malaysia, India, Indonesia, Vietnam, etc. You can rest assured with the quality absolutely.
3. What is your business model? Trading company or factory?
A: We are a factory with our own mechanical design engineers and project design engineers, all our machinery are manufactured by ourselves.
We can provide customized solution design according to customer needs, and full-process services such as early project communication, scheme design, equipment selection, equipment production, site planning, equipment layout, transportation and delivery, installation and commissioning.
4. What are the payment terms?
A: We usually accept T/T, LC,western union,Alibaba assurance,Paypal,and so on.
5. What is the capacity of your dry mortar plant?
A: We have dry mortar plant capacity from 3-30T/H as your requirement, And also we can customize the machine for you.
6. Can you install the dry mortar plant in my country?
A: Yes. All of our engineers have passports. We can send experienced engineers to the customer's site to guide equipment installation, debug the production line until it is put into production, we will also provide installation instructions, layout drawings, assembly drawings, etc. If the customer has his own engineer, he can install the equipment according to the installation steps drawings we provide, and we can also guide the installation with online videos.
7. Can you provide formula of different kind of dry mortar?
A: Yes,we can,we have been professional dry mortar production equipment supplier for more than 20 years,we have many customers all over the world,and we are very experienced in dry mortar production field,we are an executive member of Chinese private Technology Promotion Committee and building materials Experts Association,we can provide all kinds of best formula for our customers.
If you are interested to our dry mortar production line, please feel free to send us inquiry or leave your contact number for us.
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