|Raw Material:||Sand,Cement,Gypsum,etc||Application:||Dry Powder Mixing|
|Capacity:||10-50 T/h||Color:||Grey/White/Blue Or Customized|
|After-sales Service Provided:||Engineers Available To Service Machinery Overseas||Packaging:||10-50kg/bag Automatic Packing Machine|
Energy Saving Dry Mortar Production Line,
Energy Saving Cement Mixing Equipment,
Dry Mortar Wall Putty Mixer
Energy Saving Ceramic Tile Adhesive Dry Mortar Production Line
1,Description of Energy Saving Ceramic Tile Adhesive Dry Mortar Production Line.
This production line adopted latest Germany Technology,the silo is in tower type,and latest management system applied in automatic control,improved the man-friendly operation and automatic in large extent.The capacity of this automatic dry mortar production line at 3-10 thousand tons one year.
The main components of this production line:Raw material storing system,automatic weighing system,conveying system,mixing system,pneumatic system,packing system and dedusting system,the main control system administrate the production order based on fixed formula ratio,thus the production line dosing the coarse materials from storage silos,after automatic weighing,the material will enter in premix tank and high efficient agravic mixer continuously,to mix in a short period (3-5min). The well mixed material will discharge into the holding tank,which will make secondary mixing,then down to new designed automatic filling and packing machine,the packing machine work efficiently based on fixed time and volume,it increase the capacity sharply,well packed finished mortar will be transferred to finished mortar area,ready for sale.
2.Advantages of Energy Saving Ceramic Tile Adhesive Dry Mortar Production Line.
1, A high degree of intelligence. It is controlled by the control system with program and realizes total automation of automatic batching,automatic weighing, automatic feeding, automatic mixing and automatic packing.
2, The design of tower layout structure, shorten the transportation distance and increases the production capacity.
3. The use of agravic biaxial mixer has high mixing uniformity, and materials with large differences in physical properties particle size and shape do not easily segregate when mixed.
|Model||Capacity||Equipment height||Total power||Worker required||Workshop required|
|2000L Mixer||10-12T/H||8-10m||80-90KW||2-3 Person||500-600m2|
|3000L Mixer||15-20T/H||10-14m||90-100KW||3-4 Person||600-800m2|
|4000L Mixer||20-30T/H||10-14m||100-120KW||3-4 Person||600-800m2|
|6000L Mixer||30-50T/H||15-20m||100-120KW||3-4 Person||800-1000m2|
|10000L Mixer||50-80T/H||20-25m||120-150KW||3-4 Person||1000-1200m2|
3. Raw Material of MG Ceramic Tile Adhesive Dry Mortar Production Line.
Raw materials are: Cement, Sand, Flyash, Gelatine powder, Cellulose and Additives etc.
4. Application of MG Ceramic Tile Adhesive Dry Mortar Production Line.
Applications of dry mortar production line The simple dry construction mixture mixing plant can produce the following dry mortars:
Bonding mortar: Masonry mortar, wall and floor tile adhesive mortar, anchorage mortar etc.
Decoration mortar: Decorative plaster, inner and outer wall putty, colorful decoration mortar etc.
Protection mortar: Water-proof mortar, anti-corrosion mortar, self-leveling mortar, wear resistance mortar, thermal insulation mortar, sound insulation mortar, repair mortar, mildew-proof mortar, shielding mortar etc.
5. Configuration of MG Ceramic Tile Adhesive Dry Mortar Production Line.
1,Raw Material Storage Silo:
Customized volume 150T, 100T, 60T, Easy transportation, waterproof manufacturing and reasonable design.
The silo is used to store dry building raw material powder, such as sand, cement, fly ash, slag, calcium carbonate powder and so on. MG standard silos will equips level regulars, air breaking device, e-dust collector, pressure safety valve and complete set of assemble accessories. When material feeding air breaking device can help air exhausting from silo inside, e-dust collector clear the dust on the top; Level regulars can detect the maximum and minimum of material in hopper, so that to remind people feed material timely; Safety valve is to prevent material discharge easily. Material can discharge quickly when it works with screw conveyor.
High efficient, Good sealing, Easy assemble, Environment protection, Easy maintenance.
This is a vertical lifting device. Lifting height can reach 20-35m, with high efficient lifting speed and large transport capacity, bucket elevator is widely to used to lifting all kinds of powder or granular material. There are belt type bucket elevator and chain type bucket elevator two kinds for customer choice. Chain bucket elevator can be lift heat material and capacity is higher, lifting height is higher.
3, Automatic weighing system.
High efficient self-measurement, Highly sensitive, High accurate digital display.
This is an automatic batching system that greatly saves manpower and material resources. Machine around equips three S-type sensors, which can get exact value when machine running. Input the weight of each raw materials accordingly to the formulation, high precision, reduce weighing error,save labor cost, improve the output.
4,Twin shaft agravic paddle mixer.
High Efficiency, equip with fly cut for fiber breaking, Mixing time 3-5 minutes per batch.
This twin shaft paddle mixer have the characters of high mixing speed, high uniformity, less power consumption. Materials with large differences in physical properties such as specific gravity, particle size, and shape do not easily segregate when mixed in the mixer. The material discharge is by pneumatic control, material can be discharged within 3-5 seconds.
5,Automatic packing machine.
High accuracy, high speed, Equip bag auto pushing system.
The packing machine use computerized metering devices provides accurate weighing, stable performance and simple operation. And equipped with dust mouth, truly environmentally friendly production. Packing machine is PLC control, more intelligent. It can equip with bag belt conveyor and robot palletizer work.
6,Pulse dust collector.
High efficiency, strength dust collecting, pulse controller control.
The Impulse dust collector is mainly designed for dry mortar machine dust collecting, it equip pulse solenoid valve and can realize automatic dust remove. This dust collector is compact in structure, convenient in maintenance, which has the characteristics of large ash removal kinetic energy and high ash removal efficiency. It use special fabric filter dust, well dust collect. Fans,Cloth cylinder and filter assembly as one, can shorten the wind mesh simplify workmanship process.
Famous brand PLC, Intelligent and computer control.
PLC control system with characters of High degree of intelligence, automatic control from the Raw material storage silo, screw conveyor, weighing of ingredients to the mixing, packaging and full control of the complete set dry mortar plant, Intelligent and easy operation.
Zhengzhou MG Industrial Co,. Ltd, the leader in pre-mixed dry mortar mixing plant, providing you with new and refurbished building solutions over 70 countries around the world. Zhengzhou MG was founded in 2000, located in the beautiful city of Zhengzhou, which is an integrated high-tech enterprise of R&D, production, sale and construction in dry mortar mixing equipment. We are an executive member of Chinese private Technology Promotion Committee and building materials Experts Association. As an National top rank building Mechanical Enterprise, we're certified by ISO9001 quality management system, and we honored to be the executive director of Henan Building Energy Conservation Committee.
1.What's the difference between full automatic dry mortar plant and Semi-automatic dry mortar plant?
A: Semi-automatic dry mortar plant is manual feeding, automatic weighing and packaging and without silos while full automatic type can realize automatic feeding and packaging with silos.
2.How is the quality of your products?
A: Our machines are manufactured strictly according to national and international standards, and we check every small parts before delivery
3.How about the price?
A: We are factory sale and be able to give you the lowest price than the market, and we have policy of time saving and honest, we quote as low as possible for any customer and give discount according to quantity.
4. What equipment and service you can provide?
A: We can provide you turnkey solution of dry mortar plant from working site planning to dry mortar machines, transportation, installation and training, formula of dry mortars, after sales services, life time technical support etc.
5. What is the capacity of your dry mortar plant?
A: We have dry mortar plant capacity from 3-30T/H as your requirement, And also we can customize the machine for you.
6. Can you install the dry mortar plant in my country?
A: Yes, we will send engineers to your country for guiding installation and training your workers to operate the machine.
7, If you want to know more of our ceramic tile adhesive dry mortar production line, please send us inquiry or contact us directly.
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