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Product Details:
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| Product Name: | Dry Mortar Mixing Equipment | Application: | Dry Mortar Production |
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| Customer Logo: | Can Print On To The Machine As Requirement | Workers Required: | 3-4 Workers |
| Color: | Customer's Request | Machine Color: | Can Be Print As Customer Requirement |
| Silo Volume: | As Customer's Choice | Small Type Dry Mortar Plant: | 1-5T/H |
| Packing Machine: | Packing Machine | Mixer Type: | Mixer Type |
| High Light: | 12T/H Cement Mortar Mixer,Dry Cement Mortar Mixer,12T/H Mortar Production Line |
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DESCRIPTION OF AUTOMATIC DRY CEMENT MORTAR MIXER PRODUCTION LINE
This production line adopted latest Germany Technology,the silo is in tower type,and latest management system applied in automatic control,improved the man-friendly operation and automatic in large extent.The capacity of this automatic Automatic cement mortar mixer production line at 3-10 thousand tons one year,
The main components of this Automatic cement mortar mixer production line:Raw material storing system,automatic weighing system,conveying system,mixing system,pneumatic system,packing system and dedusting system,the main control system administrate the production order based on fixed formula ratio,thus the production line dosing the coarse materials from storage silos,after automatic weighing,the material will enter in premix tank and high efficient agravic mixer continuously,to mix in a short period (3-5min). The well mixed material will discharge into the holding tank,which will make secondary mixing,then down to new designed automatic filling and packing machine,the packing machine work efficiently based on fixed time and volume,it increase the capacity sharply,well packed finished mortar will be transferred to finished mortar area,ready for sale.
Main Configuration of Automatic cement mortar mixer production line
| Item | Quantity | Specification |
| Bucket Elevator for Sand Silo | 1 | 5.5 kw CE Motor |
| Storage Silo | 2 | 60T for Cement and Sand |
| Screw Conveyor | 2 | 15kw CE Motor |
| Weighing Hopper | 1 | 2 m³, 5.5kw CE Motor |
| Bucket Elevator for Mixer | 1 | 4 kw CE Motor |
| Pre-mix Hopper | 1 | 2 m³ |
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Twin Shaft Mixer Equip with Fly Cutting System |
1 |
2 m³ 18.5kw Mixer Motor 4kw Fly Cutter Motor |
| Finish Product Hopper | 1 | 2m³, 7.5kw CE Motor |
| Valve Port Packing Machine | 2 | 8kw, 15-50kg/bag |
| Dust Collector | 2 | 6kw |
| Air Compressor | 1 | 7.5kw |
| Platform and Steel Structure | 1 | 16# Channel Steel |
| Control Cabinet | 1 | PLC Touch Screen and Computer Control |
EQUIPMENT CONFIGURATION
Raw Material Detachable Storage Silo
Customized volume 150T, 100T, 60T, Easy transportation, waterproof manufacturing and reasonable design
The silo is used to store dry building raw material powder, such as sand, cement, fly ash, slag, calcium carbonate powder and so on. MG standard silos will equips level regulars, air breaking device, e-dust collector, pressure safety valve and complete set of assemble accessories. When material feeding air breaking device can help air exhausting from silo inside, e-dust collector clear the dust on the top; Level regulars can detect the maximum and minimum of material in hopper, so that to remind people feed material timely; Safety valve is to prevent material discharge easily. Material can discharge quickly when it works with screw conveyor.
Bucket Elevator
High efficient, Good sealing, Easy assemble, Environment protection, Easy maintenance.
This is a vertical lifting device. Lifting height can reach 20-35m, with high efficient lifting speed and large transport capacity, bucket elevator is widely to used to lifting all kinds of powder or granular material. There are belt type bucket elevator and chain type bucket elevator two kinds for customer choice. Chain bucket elevator can be lift heat material and capacity is higher, lifting height is higher.
Automatic weighting system
High efficient self-measurement, Highly sensitive, High accurate digital display
This is an automatic batching system that greatly saves manpower and material resources. Machine around equips three S-type sensors, which can get exact value when machine running. Input the weight of each raw materials accordingly to the formulation, high precision, reduce weighing error,save labor cost, improve the output.
Twin shaft paddle mixer
High Efficiency, equip fly cut for fiber breaking, Mixing time 3-5 minutes per batch
This twin shaft paddle mixer have the characters of high mixing speed, high uniformity, less power consumption. Materials with large differences in physical properties such as specific gravity, particle size, and shape do not easily segregate when mixed in the mixer. The material discharge is by pneumatic control, material can be discharged within 3-5 seconds.
Finish Product Hopper
Reasonable design, Equip pneumatic vibrating system
It is used to storage finish product and fix under the mixer, and also it equip ribbons to realize second mixing, make sure the mixing of product more evenly and product not block when packing. Two kinds structure finish product hopper can be choosed as requirement. One kind equip Second mixing ribbons, the other kind equip pneumatic vibrating system.
Packing Machine
High accuracy, high speed, Equip bag auto pushing system
The packing machine use computerized metering devices provides accurate weighing, stable performance and simple operation. And equipped with dust mouth, truly environmentally friendly production. Packing machine is PLC control, more intelligent. It can equip with bag belt conveyor and robot palletizer work.
Impulse dust collector
High efficiency, strength dust collecting, pulse controller control
The Impulse dust collector is mainly designed for dry mortar machine dust collecting, it equip pulse solenoid valve and can realize automatic dust remove. This dust collector is compact in structure, convenient in maintenance, which has the characteristics of large ash removal kinetic energy and high ash removal efficiency. It use special fabric filter dust, well dust collect. Fans,Cloth cylinder and filter assembly as one, can shorten the wind mesh simplify workmanship process.
Screw Type Air Compressor
High Quality, Long life Time, Energy Saving
This screw type air compressor equip Inverter screw host, use good quality copper motor, high efficiency and low noise, equip precise air filter, Industrial grade oil water separator, High accuracy oil filter, high speed heat dissipation system, use import electrical apparatus element, sound insulation cotton. It also equip Air dryer, air storage tank, high precision filter to make sure provide good quality air to the machines.
Control Cabinet
Famous brand PLC, Intelligent and computer control
PLC control system with characters of High degree of intelligence, automatic control from the Raw material storage silo, screw conveyor, weighing of ingredients to the mixing, packaging and full control of the complete set dry mortar plant, Intelligent and easy operation.
OUR COMPANY
Zhengzhou MG Industrial Co,. Ltd, the leader in Automatic cement mortar mixer production line, providing you with new and refurbished building solutions over 70 countries around the world. Zhengzhou MG was founded in 2000, located in the beautiful city of Zhengzhou, which is an integrated high-tech enterprise of R&D, production, sale and construction in dry mortar mixing equipment. We are an executive member of Chinese private Technology Promotion Committee and building materials Experts Association. As an National top rank building Mechanical Enterprise, we're certified by ISO9001 quality management system, and we honored to be the executive director of Henan Building Energy Conservation Committee.
We are specialized manufacturer of dry mortar plant and sand dryer, we had dedicated in this field for 20 years, we always provide our clients turnkey project of dry mortar plant from working site planning to dry mortar machines, sand dryer, installation and training, formula, additives, after sales services and life time technical support.
OUR CERITIFICATES
Zhengzhou MG has obtained Henan advanced enterprise certificate, Henan excellent technology enterprise certificate, Henan famous brand certificate, practical patent certificates of packing machine, weighing system, finish product hopper, dust collector, twin shaft mixer and bucket elevator, verification of compliance, certificate of registration ISO9001:2008, environmental management system certificate, quality management system certificate
THE PARTNERS OF MG
FAQ
1.What's the difference between full automatic Automatic cement mortar mixer production line?
A: Semi-automatic dry mortar plant is manual feeding, automatic weighing and packaging and without silos while full automatic type can realize automatic feeding and packaging with silos.
2.How is the quality of your products?
A: Our machines are manufactured strictly according to national and international standards, and we check every small parts before delivery
3.How about the price?
A: We are factory sale and be able to give you the lowest price than the market, and we have policy of time saving and honest, we quote as low as possible for any customer and give discount according to quantity.
4. What equipment and service you can provide?
A: We can provide you turnkey solution of Automatic cement mortar mixer production line from working site planning to dry mortar machines, transportation, installation and training, formula of dry mortars, after sales services, life time technical support etc.
5. What is the capacity of your dry mortar plant?
A: We have dry mortar plant capacity from 3-30T/H as your requirement, And also we can customize the machine for you.
6. Can you install the dry mortar plant in my country?
A: Yes, we will send engineers to your country for guiding installation and training your workers to operate the machine.
Contact Person: nicolasli
