Tower type CE Certificate 10-30T//H full automatic dry mortar production line
1. Description of MG automatic dry mortar production line:
1. Dry mortar production line (or dry mortar machine) is a set of machinery that produces dry mortar for construction industry and other uses.
2. MG Full Automatic Dry mortar production line mainly produces ordinary premixed dry mortar and special dry mortar. The whole mortar production line includes Mixing machine, Drying system, Screening system, Measuring system, Bulk and Packing system, De-dusting system, Electrical system and Spot agitation tank.
3. It can be adopted in production processes of special mortar, ordinary cement mortar, anti-crack mortar, thermal mortar, energy saving wall materials, etc.
2. Working principle of MG automatic dry mortar production line:
The production line will dosing the raw materials of cement, sand from storage silos, After automatic weighing, The material will enter in premix tank and high efficient agravic mixer continuously, to mix in a shortperiod(3-5min).The well mixed material will discharge into the holding tank, which will make secondary mixing, ther down to new designed automatic filling and packing machine, the packing machine work efficiently based on fixed time and volume, it increase the capacity sharply, well packed finished mortar will be transfered to finished mortar area, ready fo sale.
3, Configuration of MG automatic dry mortar production line:
1, Dry sand production system
In order to obtain dry sand that meets the production requirements, the raw wet sand must be dried and the moisture content should be less than 0.5%. The main production equipment used in the drying process is a three-pass dryer, which is newly developed for the drying of sand Dryer, high thermal efficiency, novel structure, compact, stable and efficient. After the sand is dried, it is sent to a classification screen by a belt conveyor. The dry sand is divided into several grains according to the process requirements and stored in the discharge bin.
2, Raw material silos cement,sand storage
The material storage system is composed of a number of round silos with different volumes, and the silos are equipped with maintenance ladders and guardrails. The top of the silo is equipped with a feeding port, an access port and a dust collector at the top of the silo. Each silo is also equipped with high and low level gauges, which helps the staff to understand the situation of the materials in the silo. The lower mouth of the silo is equipped with a valve, and various materials are conveyed to the weighing bin by a screw conveyor.
3, Weighing hopper: Weight the material from silo and realize automatic dosing. To realize intelligent control.
The material measuring system consists of weighing bin, steel frame and sensor group.
The weighing bin is a closed bin body, the lower part is equipped with a discharge screw, and the upper part has a feeding port and a breathing system. Under the instruction of the control center, the materials are sequentially added to the weighing bin according to the set formula. After the measurement is completed, wait for the instructions to send the materials to the bucket elevator inlet of the next link. The entire batching process is controlled by the centralized control cabinet PLC. Control, high degree of automation, small error and high production efficiency.
4, Mixing system: High efficiency Double-shaft paddle mixer
The mixing main machine is generally a double-shaft non-gravity mixer, which can be targeted for selection according to the material. According to the program set by the PLC, the materials begin to mix after entering the main
machine, and the mixing is completed after 3-5 minutes. The control program issues an instruction to open the mixer's discharge door to discharge. In addition, in the process of material mixing, the next batch of materials has been finished.
5, Packaging machine: Automatic valve-bag packing machine,open-mouth bag packing mahcine and others
The production line is equipped with air-blown or air-floating packaging machines, and the number of packaging machines is determined according to the required output. In addition, the entire production line is equipped with a dust removal system to reduce dust and improve the working environment; the air supply system is an air compressor with a displacement of not less than 0.6m³ / min and a matching air storage tank.
6, Dust collecting system: Impulse dust collector to collect dust from bucket elevator and packing machine, make sure the workshop clean and good health to workers
7, Automation cotrol system: PLC+TOUCH SCREEN
4. MG full automatic dry mortar production line working site:
5. Technical parameter of MG full automatic dry mortar production line:
| Model |
2000L mixing plant |
3000L mixing plant |
| Capacity |
10-12T/H |
15-20T/H |
| Total power |
80KW |
100KW |
| Workshop Area |
500-600m² |
700-800m² |
| Worker Required |
2-3person |
3-4person |
6. Certificate of Zhengzhou MG factory:
7. Full automatic dry mortar production line installed in foreign countries:
8. About factory of Zhengzhou MG
9. Why choose us:
We mainly engaged in providing turn-key service to numerous customers with engergy-saving and efficient practical solutions. Main advantage of dry powder mixing equipment from Zhengzhou MG (compared with other suppliers):
1. Over 20 years experience in this dry mortar production line. since 2000, Zhengzhou MG dedicated in the research and development of dry powder mixing equipment for decades, we are in a leading position in this trade;
2. Qe provide to customers with combat experience of decade years of construction management and multiple efficient project solution.
3. The special additives from Zhengzhou MG guranteed the quality of dry mortar from our clients.
We promise to all customers that: upon you choose our services and products, we will provide the first-class product quality, latest technology in mortar formula, and special additives; we ensure the good quality of dry mortar produced by our equipment.
