2022 Full Automatic Dry Mortar Plant Building Material Machinery Export To Kosovo And Serbia
1. Description Of MG Automatic Dry Mortar Plant Building Material Machinery:
MG tower-type dry mortar plant building material machinery is arranged from top to bottom according to the production process, and the production is relatively smooth. It is suitable for the production of ordinary mortar and various special mortar, with many kinds of products and small cross pollution of raw materials. It has small floor area, atmospheric appearance, relatively low energy consumption, and relatively large initial investment compared with other process structures.
According to customer requirements, we can design personalized production processes. The equipment of this production line includes: Dry sand production part, Material storage part, Material measuring system and additive measuring system, Mixing equipment and Packaging equipment.
Dry sand production part
In order to obtain dry sand that meets the production requirements, the raw wet sand must be dried and the moisture content should be less than 0.5%. The main production equipment used in the drying process is a three-pass dryer, which is newly developed for the drying of sand Dryer, high thermal efficiency, novel structure, compact, stable and efficient. After the sand is dried, it is sent to a classification screen by a belt conveyor. The dry sand is divided into several grains according to the process requirements and stored in the discharge bin.
Material storage part
The material storage part is composed of a number of round silos with different volumes, and the silos are equipped with maintenance ladders and guardrails. The top of the silo is equipped with a feeding port, an access port and a dust collector at the top of the silo. Each silo is also equipped with high and low level gauges, which helps the staff to understand the situation of the materials in the silo. The lower mouth of the silo is equipped with a valve, and various materials are conveyed to the weighing bin by a screw conveyor.
Material measuring system
The material measuring system consists of weighing bin, steel frame and sensor group.
The weighing bin is a closed bin body, the lower part is equipped with a discharge screw, and the upper part has a feeding port and a breathing system. Under the instruction of the control center, the materials are sequentially added to the weighing bin according to the set formula. After the measurement is completed, wait for the instructions to send the materials to the bucket elevator inlet of the next link. The entire batching process is controlled by the centralized control cabinet PLC. Control, high degree of automation, small error and high production efficiency.
Additive measuring system
The additive metering system consists of a bucket, a feeding screw and an additive measuring scale. The whole set of components is made of stainless steel, and the contact surface with the additive is finished to avoid the adhesive and residue. Additive measuring scale uses a high-precision weighing system to achieve accurate dosing with an error range of ± 0.1%
Mixing main machine
The mixing main machine is generally a double-shaft non-gravity mixer or a single-shaft coulter mixer, which can be targeted for
selection according to the material. According to the program set by the PLC, the materials begin to mix after entering the main
machine, and the mixing is completed after 3-5 minutes. The control program issues an instruction to open the mixer's discharge
door to discharge. In addition, in the process of material mixing, the next batch of materials has been finished.
Packaging Equipment
The production line is equipped with air-blown or air-floating packaging machines, and the number of packaging machines is determined according to the required output. In addition, the entire production line is equipped with a dust removal system to reduce dust and improve the working environment; the air supply system is an air compressor with a displacement of not less than 0.6m³ / min and a matching air storage tank.
2. Working Principle of MG Dry Mortar Plant Building Material Machinery:
Dry Mortar Plant Building Material Machinery: First the raw material is put into the feed hopper according to mixture ratio, and then, through the action of control system, the equipment can realize automatic feeding, automatic mixing and automatic rationing and packaging.
Furthermore, the equipment adopts high-efficiency biaxial agravic mixer as its main mixing system. Requiring little investment and small area but with good efficiency, it shall be an ideal one for small and medium-sized company.
3. Advantage of MG Automatic Dry Mortar Plant Building Material Machinery:
1, A high degree of intelligence. It is controlled by the control system and realizes automatic automation of automatic batching, automatic weighing, automatic feeding, automatic mixing and automatic packaging.
2, The ingredients are accurate, can automatically calculate the error and automatically correct.
3, The use of tower layout structure, shorten the transmission distance and increase production efficiency.
4. The use of a biaxial non-gravity mixer( Twin shaft mixer) has high mixing uniformity, and materials with large differences in physical properties such as specific gravity, particle size and shape do not easily segregate when mixed in the mixer.
5, The control system man-machine dialogue is simple and easy to operate.
6. With strong environmental protection, colleagues who reduce the labor intensity of their staff effectively improve the work environment in the working area.
4. Parameter of MG Full Automatic Dry Mortar Plant Building Material Machinery :
| Model |
2000L mixing plant |
3000/4000L mixing plant |
6000L mixing plant |
10000L mixing plant |
| Capacity |
10-12T/H |
15-30T/H |
30-40T/H |
50-60T/H |
| Machine height |
8-9m |
9-10m |
11-12m |
13-15m |
| Total power |
80-90KW |
90-100KW |
100-120KW |
120-150KW |
| Worker required |
2-3 person |
3-4 person |
3-4 person |
3-4 person |
| Workshop required |
500-600m2 |
600-800m2 |
800-1000m2 |
1000-1500m2 |
| Bag belt conveyor |
B500X5000mm |
B500X5000mm |
B500X5000mm |
B500X5000mm |
| Pallet wrapping machine |
Provide |
Provide |
Provide |
Provide |
| Sand dryer |
Provide as requirement |
Provide as requirement |
Provide as requirement |
Provide as requirement |
| HS code |
8474390000 |
8474390000 |
8474390000 |
8474390000 |
5. Customer working site of MG Full Automatic Dry Mortar Plant Building Material Machinery:
6. Application of MG Automatic Dry Mortar Plant Building Material Machinery:
MG automatic dry mortar plant building material machinery can be used to produce the following dry mortars:
Bonding mortar: Masonry mortar, wall and floor tile adhesive mortar, tile glue, anchorage mortar etc.
Decoration mortar: Decorative plaster, Thin set coating, inner and outer wall putty, Screed mortar, colorful decoration mortar etc.
Protection mortar: Water-proof mortar, anti-corrosion mortar, self-leveling mortar, wear resistance mortar, thermal insulation mortar, sound insulation mortar, AAC jointing mortar, dry sand mixture, repair mortar, mildewproof mortar, shielding mortar etc.
7. FAQ:
1, How about the investment of this project?
Our engineer can design the dry mortar plant as your requirement and your budget, different dry mortar plant investment are difference.
Low capacity low cost, we will provide you cost effective solutions as your requirement.
2, What's the difference between full automatic dry mortar plant and Semi-automatic dry mortar plant?
(1) Semi-automatic dry mortar plant is cheaper than full automatic dry mortar plant.
(2) Semi-automatic dry mortar plant do not need to equip silos while full automatic dry mortar equip material silos.
(3) Semi-automatic dry mortar is manual feeding and automatic weighing and packaging, Full automatic dry mortar plant is automatic feeding and automatic weighing and packaging.
3, How many people required to operate this dry mortar mixing equipment ?
Usually 2-3workers are enogh to operate thisfull automatic tile adhesive mortar production line.
4, What equipment and service you can provide?
We can provide you turnkey solution of dry mortar plant from working site planning to dry mortar machines, transportation, installation and training, formula of dry mortars, after-sales services, life time technical support etc.
5, What is the area required for this dry mortar mixing equipment ?
According to the capacity of the full automatic tile adhesive mortar production line, the area required 120-150 m2.
6. Can you install the dry mortar plant in my country?
Yes, we will send engineers to your country for guiding installation and training your workers to operate the machine.
If you want to know more of our dry mortar plant, please send us inquiry or contact us directly.
